Low Energy Consuming High Temperature Tube Furnace
Low Energy Consuming High Temperature Tube Furnace Specification
- Feature
- Low energy consumption, advanced insulation, PID digital temperature control, programmable operation
- Glass Size
- Compatible with quartz, alumina, and ceramic tubes
- Rating
- High temperature rating up to 1800C
- Condition
- New
- Type
- Horizontal Tube Furnace
- Usage
- Laboratory and industrial material processing
- Power
- 2 to 15 kW (depending on model)
- Voltage
- 220V/380V AC, 50/60Hz
- Size
- Customizable tube diameter and length available
- Dimensions
- Depends on tube length and configuration
- Weight
- Varies by model (approx. 40 to 100 kg)
- Application
- Sintering, annealing, testing, and heat treatment of ceramics, metals and composites
- Fuel Type
- Electric
- Capacity
- 1 to 10 liters (varies with tube size)
About Low Energy Consuming High Temperature Tube Furnace
Maximum Temp.: 1600ïC
Working Temp.: 1500ïC (Continuous)
Temp. Accuracy: ï1ïC
Heating rate: 1ïC/min-5ïC/min (or as desired)
Heating Elements: Molybdenum Di silicide (MoSi2)
Heating elements, easily replaceable
Inner Chamber: Ceramic Brick/Board, with heating
Elements placed on the side walls.
Insulation: Ultra high purity alumina low thermal
Mass insulation.
Construction: Triple walled with air insulation on the
Outer side for Minimal Skin Temp.
Body: Made of mild steel duly powder Coated.
Tube Material: High Purity Recrystallized Alumina
Tube Size: ID=75mm/OD=85mm/Hot Zone length =500mm/Overall length=1200mm/Uniform
length=ï5ïC:300mm
Gas Purging: Ends of he tube have Stainless steel 304 couplers with cooling attachment for purging
of gases.
Power Control: SCR unit (Phase Angle Thyristor) with current limit and soft start facility and step
Down Air Cooled Transformer.
Temp. Control: Microprocessor based PID Programmable Temp. Controller (1 prog X 24 segments).
Dual display of Set & Actual Temp. with soft touch keys. With Thermocouple break. Protection &
Cold junction compensation.
Sensor: Pt/Pt-Rh R type
Safety: Over temp. Controller with separate thermocouple. High speed semi-conductor safety fuses
for over load protection. T.C. Broken Indication with automatic tripping. Soft start and stop facility,
suitable for heating elements Over Current and Short Circuit Protection. High Temp. Alarm
Control Panel: Separate Control Panel with all Electrical Accessories, placed on the bottom of the
furnace.
Power Supply: 415 Volts, 2/3 Phase AC supply.
Precision Heating for Critical Processes
Delivering highly uniform temperatures up to 1600C, this furnace is ideal for processes requiring exact heating parameters such as sintering and annealing. The advanced digital PID controller enables programmable settings for repeatable and accurate results. Its multi-layer vacuum insulation ensures energy efficiency while maintaining consistent thermal conditions throughout the heated zone.
Advanced Safety and Smart Features
Integrated over-temperature protection, a robust alarm system, insulated body, and automatic shut-off functions provide a secure working environment. The furnaces split or slide door design facilitates easy tube replacement, while the auto cooling fan system ensures safe operation and prolonged equipment life. An LED or LCD temperature display enhances user monitoring and control.
Flexible and Customizable for Varied Applications
This horizontal tube furnace accommodates multiple tube materials and sizes, supporting laboratory and industrial research in materials processing. Configurable heating zone lengths and customizable tube diameters make it suitable for a wide range of applications, including material synthesis, testing, and heat treatment. It operates efficiently on 220V/380V AC power sources and adapts to specific user requirements.
FAQs of Low Energy Consuming High Temperature Tube Furnace:
Q: How does the digital PID controller enhance temperature accuracy in this tube furnace?
A: The digital PID controller provides precise temperature control by maintaining setpoint values with minimal fluctuation. Its programmable settings allow users to create custom temperature profiles, ensuring highly consistent and repeatable heating processes necessary for laboratory and industrial applications.Q: What tube materials are compatible with this high temperature tube furnace?
A: The furnace is designed to be compatible with quartz, alumina, and ceramic tubes, making it versatile for various heat treatment and processing needs across research and industry settings.Q: When should I consider using atmosphere control during operation?
A: Atmosphere control, facilitated by gas inlets and outlets, is essential when your processes require specific gas environments, such as inert, reducing, or oxidizing atmospheres. This feature protects samples, improves material properties, or tailors chemical reactions during sintering or annealing.Q: Where is this tube furnace typically installed and used?
A: This horizontal tube furnace is suitable for installation on laboratory tabletops due to its portable and compact design. It finds extensive use in both academic laboratories and industrial facilities for materials research, testing, and production.Q: What benefits does the multi-layer vacuum insulation offer?
A: The multi-layer vacuum insulation enhances thermal efficiency by minimizing heat loss, ensuring uniform temperature distribution across the heated zone and reducing overall energy consumption. This feature contributes to lower operating costs and improved process reliability.Q: How does the split/slide door mechanism facilitate maintenance?
A: The split or slide door system allows convenient access for quick and safe tube replacement or maintenance. This design increases operational efficiency and safety, particularly when handling high-temperature materials or conducting frequent batch cycles.Q: What safety features are included to protect users and samples?
A: Safety is reinforced by over-temperature protection, an insulated body, a comprehensive alarm system, automatic shut-off and cooling fan mechanisms. These features prevent overheating, protect users from accidental burns, and extend the furnaces operational lifespan.
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